美國杜邦PA66 70G30L物性介紹
PA66 70G30L:美(mei)國杜邦尼龍具(ju)有良好的流(liu)動性(xing)(xing)(xing)、抗熱老化(hua)性(xing)(xing)(xing)、耐(nai)化(hua)學性(xing)(xing)(xing),耐(nai)疲勞(lao)性(xing)(xing)(xing)能(neng)優(you),耐(nai)油(you),抗彎曲,低翹曲性(xing)(xing)(xing),加工(gong)性(xing)(xing)(xing)能(neng)優(you)。加工(gong)方法主(zhu)要是注(zhu)射成型,應用(yong)范圍(wei)主(zhu)要應用(yong)于工(gong)業領域、電(dian)氣/電(dian)子領域、汽車領域、體育用(yong)品(pin)、家電(dian)部(bu)件、齒輪、凸輪、滑(hua)輪、把手、緊固件、軸承、耐(nai)油(you)密封墊片、耐(nai)油(you)容(rong)器、泵葉輪、高壓密封圈等。
PA66 70G30L美國杜邦
化學和物理特性說明:
Δ PA6的(de)(de)化學物理(li)特性(xing)和(he)(he)(he)PA66很相(xiang)似,然而(er),它(ta)(ta)的(de)(de)熔點較低,而(er)且工(gong)藝(yi)溫度范圍很寬。它(ta)(ta)的(de)(de)抗沖擊性(xing)和(he)(he)(he)抗溶解性(xing)比PA66要(yao)(yao)(yao)好,但(dan)吸濕(shi)性(xing)也更強。因為(wei)(wei)塑件(jian)的(de)(de)許(xu)多品(pin)質特性(xing)都要(yao)(yao)(yao)收到(dao)吸濕(shi)性(xing)的(de)(de)影響,因此(ci)使用PA6設計(ji)產(chan)品(pin)時要(yao)(yao)(yao)充分考慮這一點。為(wei)(wei)了提高PA6的(de)(de)機械特性(xing),經常加(jia)(jia)入各(ge)種各(ge)樣的(de)(de)改性(xing)劑(ji)(ji)。玻(bo)璃(li)纖維(wei)就是最(zui)常見的(de)(de)添加(jia)(jia)劑(ji)(ji),有(you)時為(wei)(wei)了提高抗沖擊性(xing)還(huan)加(jia)(jia)入合成橡膠,如EPDM和(he)(he)(he)SBR等。對于沒有(you)添加(jia)(jia)劑(ji)(ji)的(de)(de)產(chan)品(pin),PA6的(de)(de)收縮1%到(dao)1.5%之間。加(jia)(jia)入玻(bo)璃(li)纖維(wei)添加(jia)(jia)劑(ji)(ji)可以使收縮率(lv)降低到(dao)0.3%(但(dan)和(he)(he)(he)流程(cheng)相(xiang)垂直的(de)(de)方向還(huan)要(yao)(yao)(yao)稍高一些)。成型組裝(zhuang)的(de)(de)收縮率(lv)主要(yao)(yao)(yao)受(shou)材料的(de)(de)結晶(jing)度和(he)(he)(he)吸濕(shi)性(xing)影響。實際(ji)的(de)(de)收縮率(lv)還(huan)和(he)(he)(he)塑件(jian)設計(ji)、壁(bi)厚及其它(ta)(ta)工(gong)藝(yi)參數(shu)成函數(shu)關系。
美國杜邦70G30L PA66
PA(尼龍)相關
(1)聚酰胺樹(shu)(shu)脂(zhi):尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),英(ying)文Polyamide,簡稱(cheng)PA。尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)具有良(liang)好的綜(zong)合性(xing)能(neng),包括力(li)學(xue)性(xing)能(neng)、耐(nai)熱性(xing)、耐(nai)磨損性(xing)、耐(nai)化學(xue)藥(yao)品性(xing)和(he)自潤滑性(xing),且摩擦系數(shu)(shu)低,有一定的阻燃性(xing),易于加(jia)工,適(shi)于用玻璃纖(xian)維和(he)其它填料填充(chong)增(zeng)強改性(xing),提高性(xing)能(neng)和(he)擴大應用范圍。尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)中的主(zhu)要(yao)品種(zhong)是尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)6和(he)尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)66,占(zhan)絕對主(zhu)導(dao)地位(wei),其次(ci)是尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)11,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)12,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)610,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long) 612,另(ling)外還有尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long) 1010,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)46,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)7,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)9,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)13,新(xin)品種(zhong)有尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)6I,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)9T和(he)特(te)殊(shu)尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long) MXD6(阻隔性(xing)樹(shu)(shu)脂(zhi))等,尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)的改性(xing)品種(zhong)數(shu)(shu)量繁多,如(ru)增(zeng)強尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),單(dan)體澆鑄尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)(MC尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)),反應注射成型(RIM)尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long), 芳香(xiang)族尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),透明尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),高抗(kang)沖(超(chao)韌)尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),電(dian)鍍尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),導(dao)電(dian)尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),阻燃尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long),尼(ni)(ni)(ni)(ni)(ni)龍(long)(long)(long)(long)(long)與其他聚合物共(gong)混物和(he)合金等,滿(man)足(zu)不同特(te)殊(shu)要(yao)求,廣泛(fan)用作(zuo)(zuo)金屬,木材(cai)等傳統(tong)材(cai)料代用品,作(zuo)(zuo)為各種(zhong)結(jie)構材(cai)料。
(2) 尼龍6(PA6):呈半透明(ming)或不透明(ming)乳(ru)白色(se)結晶形聚合物,固態(tai)顆(ke)粒(li),熱塑性、輕質、韌性好、耐磨性、自潤(run)滑(hua)性、耐化學品和耐久性好,燃燒特性為慢慢地熄滅,火焰呈藍底上黃(huang)火焰,特殊半毛、指甲燒焦味(wei)。
(3)PA6應用(yong)范(fan)圍:工業生產中泛用(yong)于制造(zao)軸(zhou)承、圓齒輪(lun)、凸輪(lun)、傘齒輪(lun)、各種滾子、滑輪(lun)、泵葉輪(lun)、風(feng)扇葉片、蝸輪(lun)、推進器、螺(luo)釘、螺(luo)母、墊片、高壓密封(feng)圈、耐(nai)油密封(feng)墊片、耐(nai)油容器、外殼、軟管、電纜護套、剪切機 滑輪(lun)套、牛頭刨床滑塊、電磁分配閥座、冷陳設備(bei)、襯墊、軸(zhou)承保持架、汽車(che)和(he)拖拉機上各種輸油管、活(huo)塞、繩索、傳(chuan)動皮帶,紡(fang)織(zhi)機械工業設備(bei)零霧料(liao),以及日用(yong)品和(he)包裝(zhuang)薄膜等。
PA6加工工藝(yi)參考
(1)干(gan)燥(zao)處理:由于PA6很容(rong)易吸收水分,因此加(jia)工前的(de)(de)干(gan)燥(zao)特別(bie)要(yao)注意,如果(guo)材料(liao)是用防水材料(liao)包裝(zhuang)供應的(de)(de),則容(rong)器應保持密(mi)閉。如果(guo)濕度(du)大于0.2%,建議在80℃以(yi)上的(de)(de)熱空氣中(zhong)干(gan)燥(zao)16小(xiao)時(shi)。如果(guo)材料(liao)已經在空氣中(zhong)暴露超(chao)過8小(xiao)時(shi),建議進(jin)行(xing)溫度(du)為(wei)105℃,8小(xiao)時(shi)以(yi)上的(de)(de)真空烘干(gan);
(2)熔(rong)化溫度(du):230-280℃,對于增(zeng)強品種為250-280℃;
(3)模具溫(wen)度(du)(du):模具溫(wen)度(du)(du)很顯著地影(ying)響結(jie)晶(jing)度(du)(du),而結(jie)晶(jing)度(du)(du)又影(ying)響著塑(su)件(jian)的(de)機械特性。對(dui)(dui)于(yu)結(jie)構部件(jian)來說結(jie)晶(jing)度(du)(du)很重要,因此建(jian)議模具溫(wen)度(du)(du)為80-90℃。對(dui)(dui)于(yu)薄壁的(de)、流(liu)程較長(chang)的(de)塑(su)件(jian)也建(jian)議施用(yong)較高的(de)模具溫(wen)度(du)(du)。增大模具溫(wen)度(du)(du)可以提(ti)高塑(su)件(jian)的(de)強度(du)(du)和剛(gang)度(du)(du),但(dan)卻降(jiang)低了韌性。如果(guo)壁厚大于(yu)3mm,建(jian)議使用(yong)20-40℃的(de)低溫(wen)模具。對(dui)(dui)于(yu)玻璃纖(xian)維增強材料(liao)模具溫(wen)度(du)(du)應大于(yu)80℃;
(4)注射速度:高速。
融化溫度:
230-280℃,對(dui)于增強品種為250-280℃。
模具用較高的模具溫度。增
大模具溫度(du)可以(yi)提高塑件(jian)的強(qiang)度(du)和剛度(du),但卻降(jiang)低了(le)韌性。如果(guo)壁(bi)厚大于3mm,建議使(shi)用20-40℃的低溫
模具。對于玻璃纖(xian)維增強材料模具溫度應(ying)大于80℃。
注射(she)壓力(li):
一般(ban)在750-1250bar之間(取(qu)決于材料和產品設計)
注射速度:
高速(對增強材料要稍(shao)微降(jiang)低(di))
流道和(he)澆口(kou):
對于PA6的(de)凝固(gu)時間很短(duan),因此澆口(kou)的(de)位(wei)置非常(chang)重要。澆口(kou)孔徑不要小于0.5*T(這里T為塑件的(de)厚度)。
如(ru)(ru)果(guo)使(shi)用(yong)熱流道,澆口尺寸應比(bi)使(shi)用(yong)常規流道小一(yi)些,因為熱流道能夠(gou)幫助阻止材料過早凝固。如(ru)(ru)果(guo)用(yong)潛入
式澆口,澆口的最小直徑應當是0.75mm。
